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PROCESS SIMULATIONSThe motif shows a series of linked blocks showing progress through a series of steps towards a conclusion, forecast or budget. |
These consist of short computer aided exercises that can be used:
Each address different statistical and data analysis methods. These are:
KEY LEARNING: As described above each simulation covers different learning objectives.
DURATION: Except for Prospector, the simulations last about three hours.
TARGET AUDIENCE: The simulations are designed to be used by specialists and junior through middle management.
METHOD: After a short briefing the training group is divided into several teams of four or five participants. These consider the problem facing them and then use their computer to progress through a business process. Each raise different issues that must be discussed. Teams are free to do the analyses that they consider necessary and combine these with subjective views.
The data is chosen so that the "right" answer for one set will be wrong for another. Further, these simulations serve to complement traditional lectures. By using the computer to do the calculations, they ensure that participants make effective use of practice time.
The simulations may be used with any number of teams.
AVAILABILITY: These simulations are only available fully tutored.
Participants prepare a medium term forecast based on the time-series analysis of past sales for several representative products. The analysis familiarises them with the statistical concepts, practicalities and the method's strengths and weaknesses. So, this exercise is an ideal introduction to medium term forecasting and basic statistical concepts.
The simulation is provided with a database of sales history that can be added to and changed.
DURATION: About three hours. This duration allows the simulations to fit into most course timetables.
PROCESS: Participants are taken through a medium-term forecasting cycle consisting of:
leading to:
TECHNIQUES USED: During the simulation participants' investigate the implications of using:
ANALYSIS OF SALES DATA
Participants are introduced to a general analysis of sales data covering forecasting methods (objective and subjective), types of forecast (short, medium and long term), data patterns (repeating, assessable and identifiable), stages in analysis (model development, data gathering, data cleansing, analysis and projection) and the sources of data (company sales and demand data, market and economic statistics and market event diary).
TIME SERIES ANALYSIS
Participants are introduced to Time-Series models (additive and multiplicative), their components (cycle, trend, seasonal and residual) and analysis process (decomposition, analysis of components, determination of best fit and projection).
DATA CLEANSING
As the first stage of the analysis, participants, cleanse the data of known, repeating patterns (such as the effect of moveable feasts) and exceptional, non-repeating items (such as large export orders).
DECOMPOSITION
Next, participants use the simulator to separate the sales data into moving monthly averages and a stationary time-series.
TREND ANALYSIS & MODELS
The moving monthly averages are analysed using regression analysis to determine the trend component. Three curve types (linear, compound and saturating) are progressively fitted backwards over the trend line to determine which is the best curve to use and over what period. (The curve types cover the patterns encountered in the Product Life Cycle. By fitting backwards over the sales history, the analysis takes into account changing trend patterns.)
SEASONALITY
The stationary time-series is analysed to determine the repeating seasonal pattern.
RESIDUAL PATTERNS & ACCURACY
The seasonal pattern is removed from the stationary time-series to determine the residual component. In turn, this is analysed to identify unusually large or small residuals (outliers) and to determine the average spread and so the expected level of accuracy.
SALES PROJECTIONS
After determining the Time-Series Components (trend, seasonal and residual), participants must decide which to use to prepare several forecasts.
FORECAST & CONTROL
Besides preparing a simple projection, participants are able to prepare band forecasts on a period and cumulative basis and explore the implications in terms of budgetary control, inventory management, etc..
STATISTICAL METHODS
During the exercise, participants become familiar with a range of basic statistical concepts and measures. These include mean, standard deviation, variance, regression and correlation analysis. However, they will not be expected to manually calculate these measures. Rather they will understand the implications of their use.
SALES ANALYSIS involves analysing the sales records of several sales people. From this analysis and without subjective knowledge of the sales people, the participants must identify reasons for differences between sales people, product ranges and types of customers. The analysis exercise is an ideal introduction to those basic statistical techniques that can be used to investigate sales performance. However, although the focus is on analysing sales the scope is such that it provides an introduction to basic statistics.
The simulation is provided with a database of product data that can be added to and changed.
DURATION: About three hours. This duration allows the simulations to fit into most course timetables.
TECHNIQUES USED: During the simulation participants' investigate the implications of using:
ORGANISING & ANALYSING DATA
Participants make use of a database of sa les records that consists of customer number, industry type, product group, sales person, previous, current and potential revenue, cost of sales, debtor value and calls made. From this data, they are able to select records, create data and perform statist ical analyses. For example, they may wish to analyse the results of individual sales people, calculate sales growth and compare these.
DEFINING REPORTS
When analysing the data the participants are able to define and create reports that highlight particular aspects of the data and present different viewpoints. For example one report might concentrate on the financial aspects of the simulation
DATA MODIFICATION
Participants must manipulate the basic data to create new data. For instance, they may wish to compute the rate of sales growth (from the current and potential revenue).
SELECTING GROUPS OF RECORDS
During the analysis, to answer questions about differences between sales people, industries, products etc. it is necessary to select groups of records based on data values. For instance, to investigate relative levels of activity, it might be necessary to select all sales people separately.
SUMMARISING DATA
As part of the analysis, it will be necessary to summarise either the data as a whole or as individual groups of data. For instance, it might be useful to compare the total revenue and profits earned by individual sales people. This analysis may be expanded on using basic statistical measures (such as mean and variance).
ANALYSING DATA
The data analysis for e ither the data as a whole or individual groups of data can be extended to include graphical analysis (using scatter graphs) and regression analysis. So, for instance, it might be useful to see how percentage gross profit might be affected by sales volume.
COMPARING DATA
As part of the analysis, it will be necessary to investigate the significance of differences between groups of data. For instance participants may wish to decide who are the best and worst sales people.
INVENTORY POLICY involves deciding appropriate stock levels, reorder points and quantities. After setting stock policy its effect and cost is evaluated.
The simulation is provided with a database of product data that can be added to and changed.
DURATION: About three hours. This duration allows the simulations to fit into most course timetables.
TECHNIQUES USED: During the simulation participants' investigate the implications of using
INVENTORY COSTS & RISKS
This provides an overview of the types of inventory cost (holding, replenishment, shortages and management) and areas of risk (customer service, production disrup tion, liquidity and cash rationing) associated with inventory.
INVENTORY HOLDING COSTS
Participants identify and investigate the factors that affect the costs of holding inventory.
REPLENISHMENT COSTS
Participants identify and investigate the factors that affect the costs of replenishing inventory.
THE COST OF SHORTAGES
Participants identify and investigate the factors that affect the costs of inventory shortages.
INVENTORY MANAGEMENT COSTS
Participants identify and investigate the factors that affect the costs of managing inventory.
ECONOMIC ORDER QUANTITIES (EOQ)
Participants use the inventory holding and replenishment costs to decide economic order quantities.
EFFECT OF PATTERNS OF USE
Participants explore how patterns of use (demand growth, seasonality and erraticness of demand) affect replenishment and inventory costs.
INVENTORY BUFFERS
Participants use the inventory holding and shortage costs with replenishment and usage patterns to decide inventory buffers.
PARETO ANALYSIS
Participants rank the products in order of importance to the company so as to identify the twenty percent that are of major importance and the eighty percent that are of minor importance.
INVENTORY CLASSIFICATION
Participants can make use of the information derived from the products' usage patterns and the Pareto analysis to classify the inventory to facilitate inventory management and minimise costs.
SET UP & LEAD TIME REDUCTION
Participants explore how set up and lead-time reduction for key products can improve inventory levels and costs.
Prospector is designed to allow business people from organisations that search for and then bid for business to explore the commercial and financial aspects of bidding. They search for bidding opportunities and then progress the bid through evaluation, tendering and negotiation to winning and delivering profitable business.
TARGET AUDIENCE: The simulation is aimed at sales, engineering and technical support people who are involved in the contract bidding process.
DURATION: About one day. This duration allows the simulations to fit into most course timetables.
PROCESS: Participants are taken through a bidding cycle consisting of:
leading to:
COMMERCIAL ISSUES
The simulation focuses on winning business that is profitable rather than the management of the projects. Thus it explores, on an evolving basis, how to build a portfolio of projects that have the right financial and risk characteristics to meet the commercial needs decided by the participants and justified to the senior management (the trainer).
BIDDING CYCLE
The simulation takes the participants through a typical bidding cycle where they need to build their knowledge of the client, project and risks and select the best projects to move forward. Thus the participants explore a stage gate process. At the end of the simulation, participants should have won a portfolio of projects that offer the best opportunity to earn profit and represent the smallest risk. This will be tested at that time as project outcomes are simulated.
OPPORTUNITY SEARCH
This involves searching for business opportunities that are suitable in terms of size, urgency, client type etc. Participants must search for the business opportunities that match the business' needs and complement the current portfolio of projects.
QUALIFICATION
This involves obtaining more information and refining information about the most attractive projects - information that improves the knowledge of size, schedule, client and financial terms. Based on this information, partici pants must move the most attractive projects to the tendering stage.
TENDERING
Participants obtain information about the range of project size and can explore the impact of tender price on profitability and the likelihood of winning the bid. At the end of this stage, participants submit a bid that is either accepted (allowing them to move the project to the negotiation stage) or rejected (won by a virtual competitor ).
NEGOTIATION
The participants now must agree the project and payment schedule with the project so as to ensure that, together with the other projects in their portfolio, cash flow and work load are viable.
RISK IDENTIFICATION
& AVOIDANCE
Participants explore he project and commercial risks associated with bidding for projects. Where project risks are derived from the project complexity and ambiguity and mitigated by both the company's and client's prior experience with similar projects, relationship development during the bidding process and bidding effort. Project risks cause project duration uncertainty and overruns. The commercial risks are derived from inappropriately low margins, project urgency, client competency & aggression, client credit rating and the project payment style.
FINANCIAL MEASURES
The simulation treats each project as a profit centre and so measures for it revenue, costs and profit margin. Also, participants must ensure that the cash flows of individual projects support each other and ensure the optimum use of available funds and survival risk is minimal. After the execution stage, the actual results are compared with budgeted results. And an accumulated profit statement is presented and, beside actual costs the cost of funding is shown.
(BUSINESS
PRESENTATION)
Optionally, at the end of the simulation, teams can be asked for make a formal board presentation covering objectives, strategies, process, the outcome and learning.